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TROUBLESHOOTING
This section contains four troubleshooting flowcharts to help you resolve four possible
system operating problems. The four scenarios that are addressed by the flowcharts
are:
Motor Does Not Stop
Motor Does Not Run
Motor Runs at Wrong Speed
Motor Runs Unstable
If you need to verify the integrity of the M–Traverse independently, refer to the
Troubleshooting: Diagnostics
section. If the information in this section does not solve
your problem, consult:
Contrex Technical Support (763) 424-8700 or (800) 342-4411
- M–Traverse 1
- User Manual 1
- 0001-0122 1
- Revision F 1
- Technical Assistance 2
- Table of Contents 4
- Troubleshooting 4-1 5
- References 5-1 5
- List of Illustrations 6
- List of Tables 8
- Introduction 10
- INTRODUCING THE M–TRAVERSE 12
- EXAMPLES OF M–TRAVERSE 13
- APPLICATIONS 13
- Installation / Setup 16
- CONFIGURATION 18
- Auto Range 19
- Position (default) 19
- Internal Reference 19
- Position 19
- (default) 20
- DOOR PANEL 21
- MOUNTING 22
- 50 V Max 23
- The National Electrical Code 24
- The Canadian Electrical Code 24
- Input Power (J2 pins 1, 2, 3) 25
- Lead Frequency (J3 pins 25
- 3,4,5,6) 25
- Feedback Frequency 26
- (J3 pins 6,7,8,9) 26
- Home Sync (J3 pins 6,11,12) 26
- Setpoint Select A 27
- Setpoint Select B 27
- Home Set (J3 pins 14,16) 28
- Home Seek (J4 pins 1,2) 28
- Home Return (J4 pins 3,4) 29
- Batch Reset (J4 pins 4,5) 29
- Run (J4 pins 6,7) 30
- Wait (J4 pins 7,8) 30
- F-Stop (J4 pins 9,10) 31
- Forward Limit (J4 pins 12,13) 32
- Reverse Limit (J4 pins 13,14) 32
- Jog Forward/Reverse (J4 pins 33
- Jog (J4 pins 16, 17) 33
- Speed Command Out 34
- (J1 pins 8, 9,10,11) 34
- Drive Enable (J1 pin 13) 34
- Batch Done (J1 pin 14) 35
- Alarm (J1 pin 15) 35
- Profile Direction (J1 pin 16) 35
- At-Home (J1 pin 17) 36
- Output A (J1 pin 18) 36
- Output B (J1 pin 19) 36
- Figure 2-25 Discrete Outputs 38
- CALIBRATION 42
- Power Board 43
- MOTOR DRIVE SET UP 44
- ENCODER POLARITY CHECK 44
- M–TRAVERSE CALIBRATION 45
- Operation 48
- KEYPAD OPERATION 50
- Variables can not be changed 51
- (2 digits) 52
- (up to 6 digits) 52
- CONTROL PARAMETERS 54
- FOLLOWER MODE 55
- Control Mode Parameter 56
- Follower Scaling Parameters 57
- Operations: Keypad 58
- Preset Parameters 60
- (Closed = shorted to common) 63
- Follower Profile Parameters 64
- Other Follower Parameters 66
- Traverse Length 67
- Edge Based 69
- Home Offset 69
- CP-35 Home Sync Polarity 1 74
- CP-37 Forward Limit Format 1 75
- CP-62 Direct Analog Command 0 76
- CP-14 Control Mode 1 76
- OUTPUT CONTROL 81
- Accel/Decel 85
- M–TRAVERSE OPERATION 90
- (WEB SCANNING OR LEVEL WIND) 91
- HOME SET 92
- HOME SEEK 92
- Jog Speed 93
- Start Here 93
- HOME RETURN 97
- DIRECT MODE 98
- MONITOR VARIABLES 100
- INPUT MONITORING 101
- OUTPUT MONITORING 103
- PERFORMANCE MONITORING 105
- STATUS MONITORING 107
- 108
- SERIAL COMMUNICATIONS 110
- USING SERIAL COMMUNICATIONS 111
- Parameter Send 114
- Character 1 - STX: 114
- Character 4 - Message Type: 114
- Character 15 - Data Format: 115
- Character 16 - ETX: 115
- Example of Parameter Send: 115
- Character 4 - Error Code: 116
- Control Command Send 118
- Characters 13,14- DATA: 119
- Characters 13,14 - DATA: 121
- Data Inquiry 122
- Character 4 -Error Code: 124
- 6 -XXXXXX 125
- Table 3-44 ASCII to Binary 126
- Troubleshooting 128
- DIAGNOSTICS 130
- Failure Lower LED Display 137
- 300 baud failure 03 137
- 2400 baud failure 24 137
- 9600 baud failure 96 137
- Power Failure 139
- CPU Watchdog Failure 139
- TROUBLESHOOTING 140
- Motor Does Not Stop 141
- Motor Does Not Run 142
- Motor Runs at Wrong Speed 143
- Motor Runs Unstable 144
- Location 145
- EPROM CHIP REPLACEMENT 146
- References 148
- GLOSSARY 150
- See Appendix C; CP-31 153
- APPENDIX A: M–TRAVERSE 158
- SPECIFICATIONS 158
- APPENDIX B: FORMULAS 160
- NUMERIC QUICK REFERENCE 161
- CP-04 TRAVERSE LENGTH 2 162
- CP-05 SETPOINT 3 162
- CP-06 TRAVERSE LENGTH 3 162
- CP-07 SETPOINT 4 162
- CP-08 TRAVERSE LENGTH 4 163
- CP-09 ACCEL/DECEL LENGTH 163
- CP-10 DWELL 163
- CP-14 CONTROL MODE 164
- CP-15 ENGINEERING UNITS 164
- CP-16 LEAD PPR REEL 164
- CP-18 PPR FOLLOWER 165
- CP-19 MAXIMUM RPM FOLLOWER 165
- CP-23 HIGH SPEED ALARM 165
- CP-25 CHANGE ACTIVATION 166
- CP-26 BATCH FORMAT 167
- CP-27 BATCH LIMIT 168
- CP-28 BATCH PREACT DISTANCE 168
- CP-29 UNIPOLAR/BIPOLAR 168
- CP-30 AT-HOME BAND 168
- CP-31 HOME OFFSET 169
- CP-32 RESUME ENABLE 170
- CP-35 HOME SYNC POLARITY 170
- MV-46 PRODUCT RATE 172
- MV-47 DAC OUTPUT 172
- MV-48 TRIM OUTPUT 172
- MV-49 POSITION ERROR 172
- MV-50 KEYPAD ERROR 172
- Alarm ” is the active alarm 173
- MV-58 INVALID PROFILE 176
- MV-59 LINE NOTCH COUNTER 177
- CP-60 ACCEL/DECEL 177
- CP-61 JOG SETPOINT 177
- CP-62 DIRECT ANALOG COMMAND 177
- CP-65 GAIN 177
- CP-66 INTEGRAL 178
- CP-70 DEVICE ADDRESS 178
- CP-71 BAUD RATE 178
- CP-72 CHARACTER FORMAT 178
- CP-73 CONTROL MASK 179
- MV-74 COMMUNICATIONS ERROR 179
- CP-79 KEYPAD LOCKOUT MASK 179
- MV-80 LEAD JOB SIZE 179
- MV-89 BATCH COUNT 180
- MV-81 FOLLOWER JOB SIZE 180
- MV-86 PROCESS RATIO 180
- MV-87 PROFILE RATIO 180
- CP-90 OUTPUT A SEGMENT 181
- CP-91 OUTPUT A DIRECTION 181
- CP-92 OUTPUT A POLARITY 181
- CP-93 OUTPUT B SEGMENT 182
- CP-94 OUTPUT B DIRECTION 182
- CP-95 OUTPUT B POLARITY 182
- MV-99 SOFTWARE CODE REVISION 182
- MV-00 SOFTWARE PART NUMBER 182
- REFERENCE 183
- APPENDIX D: CONTINUED 184
- APPENDIX E: MONITOR VARIABLE 185
- APPENDIX F: FAX COVER SHEET 186
- APPENDIX G: WIRING DIAGRAM 187
- EXAMPLES 187
- M-Traverse 188
- + — 189
- APPENDIX H: REVISION LOG 191
- Service 192
- WARRANTY 193
- 3-23, 5-22, 5-36 197
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