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Figure 1-2 is an example of the Follower mode of operation in a pump application. The
scaling format allows the operator to enter the setpoint as a ratio of ingredient B to
ingredient A. The MLP–Trim compares the setpoint ratio to the Follower sensor shaft
feedback and Lead sensor shaft feedback to calculate any speed error. When the
MLP–Trim finds speed error, the control algorithm adjusts the Speed Command Out to
the motor drive and reduces the error to zero.
Figure 1-2 MLP–Trim Follower Mode
Motor Drive MLP–Trim
Speed
Command
Out
Lead Motor
Sensor
Pump
Feedback Frequency
Motor Drive MLP–Trim
Speed
Command
Out
Follower Motor
Sensor
Pump
Feedback Frequency
Ingredient B
Ingredient A
Follower
Lead
Final Product
Lead Frequency
Contrex
CODE
SELECT
SET
POINT
TACH
7
8 9
4 5 6
1
2 3
0
–
.
ENTER
CLEAR
ontrex
C
ontrex
C
Contrex
CODE
SELECT
SET
POINT
TACH
7
8 9
4 5 6
1
2 3
0
–
.
ENTER
CLEAR
- MLP–Trim 1
- User Manual 1
- Technical Assistance 2
- Table of Contents 5
- List of Illustrations 7
- List of Tables 8
- Introduction 11
- INTRODUCING THE MLP–TRIM 13
- EXAMPLES OF MLP–TRIM 14
- APPLICATIONS 14
- Installation / Setup 17
- DOOR PANEL 18
- MOUNTING 19
- The National Electrical Code 21
- The Canadian Electrical Code 21
- References: Appendix A 23
- MLP–Trim Specifications 23
- AC Power (J4 pins 1, 2, 3) 24
- Lead Frequency (J6 pins 1, 3) 24
- Feedback Frequency 25
- Run (J6 pins 4, 8) 25
- Jog (J6 pins 5, 8) 26
- R–Stop (J6 pins 6, 8) 26
- F-Stop (J6 pins 7, 8) 27
- Master / Follower 27
- Scroll Up (J6 pins 11, 13) 29
- Scroll Down or Open/Closed 29
- Loop (J6 pins 12, 13) 29
- Analog Input (J6 pins 18, 19) 30
- References: 31
- Appendix A 31
- TXD/ TXD/ 34
- COM RXD RXD 34
- — + 34
- CALIBRATION 35
- MOTOR DRIVE SET UP 36
- MLP–TRIM CALIBRATION 37
- ANALOG INPUT CALIBRATION 39
- Operation 41
- KEYPAD OPERATION 43
- Parameters can not be changed 44
- KEYPAD LOCKOUT 45
- CAUTION: 46
- Operations: Keypad 46
- CONTROL PARAMETERS 47
- Direct Mode 48
- Master Mode 49
- CP-34 Max RPM Feedback 2000 50
- CP-31 PPR Feedback 60 50
- Master Mode Example 52
- Operation: 52
- Master Mode - Analog Feedback 53
- Master Mode - Analog Setpoint 56
- Follower Mode 59
- Follower E.U. desired 61
- Setpoint = 61
- Lead E.U. operation 61
- ___ 65
- CP-33 Max RPM Lead 2000 71
- CP-30 PPR Lead 60 71
- Offset Mode 78
- Analog Setpoint Parameters 80
- This value can be 80
- Analog Setpoint Example 81
- Inverse Master Mode 83
- Inverse Master Mode Example 84
- Deceleration 84
- Inverse Follower Mode 85
- Inverse Follower Mode Example 86
- Acceleration/Deceleration 87
- CP-66 Integral 2000 88
- CP-67 Derivative 9000 88
- CP-69 Trim Authority 100 88
- CP-18 Lag Pulse Limit 0 90
- CP-19 Lead Pulse Limit 0 90
- CP-29 Recovery Multiplier 0 90
- CP-05 Jog Setpoint 50 95
- LOGIC CONTROL 97
- Logic Inputs 98
- CP-10 Alarm 1 Format 15 101
- CP-11 Alarm 2 Format 15 101
- CP-74 Drive Enable Logic 0 101
- MONITOR PARAMETERS 103
- Input Monitoring 104
- R–Stop (J6 Pin 6) 105
- F–Stop (J6 Pin 7) 105
- Run (J6 Pin 4) 105
- Jog (J6 Pin 5) 105
- Dig_Out1 (J6 Pin 15) 107
- Dig_Out2 (J6 Pin 16) 107
- Not Used 107
- Performance Monitoring 108
- Status Monitoring 110
- Low Speed Alarm 111
- High Speed Alarm 111
- Ramped Error 111
- Scaled Error 111
- Min Limit 112
- Max Limit 112
- SERIAL COMMUNICATIONS 113
- Using Serial Communications 114
- Invalid Parameter Code 115
- Control Mask Error 115
- Parameter Send 117
- Character 1 - STX: 117
- Characters 2, 3 - Device #: 117
- Character 4 - Message Type: 117
- Character 12 - ETX: 119
- Example of Parameter Send: 119
- Character 4 - Error Code: 120
- Character 11 - Data Format: 121
- Control Command Send 122
- Characters 9,10- DATA: 123
- Data Inquiry 126
- Characters 2, 3 Device #: 128
- Character 4 -Error Code: 128
- 6 -XX.XX 129
- Table 3-57 ASCII to Binary 130
- Follower 131
- Setpoint 131
- Troubleshooting 133
- DIAGNOSTICS 135
- Press To Activate 140
- 1 Dig_Out1 140
- 2 Dig_Out2 140
- PROM TEST 142
- TROUBLESHOOTING 143
- Motor Does Not Stop 144
- Motor Does Not Run 145
- Consult Tech 145
- 1-800-342-4411 145
- Motor Runs at Wrong Speed 146
- Motor Runs Unstable 147
- PROM CHIP REPLACEMENT 148
- Beveled Corner 149
- Insert Tool Here 149
- Glossary 151
- Glossary - 2 152
- GLOSSARY 153
- Glossary - 4 154
- Glossary - 5 155
- Glossary - 6 156
- Glossary - 7 157
- Glossary - 8 158
- Glossary - 9 159
- Glossary - 10 160
- Appendices 161
- APPENDIX B: FORMULAS 167
- Authority)( 168
- Polarity) 168
- NUMERIC QUICK REFERENCE 169
- Invalid Code Parameter 176
- Above Maximum Allowed Value 176
- Below Minimum Allowed Value 176
- Inverse Scaling 180
- CP-98 KEYPAD LOCKOUT 185
- REFERENCE 187
- 000.0 100.0 000.0 % 188
- 000.0 999.9 100.0 % 188
- 1 2 1 CODED 188
- 1-763-424-8734 191
- CP-76 Offset Authority 192
- CP-79 Setpoint Lockout Mask 192
- APPENDIX G: WIRING DIAGRAM 193
- EXAMPLES 193
- Use safety equipment 194
- APPENDIX H: REVISION LOG 199
- Warranty 201
- Warranty - 2 202
- SERVICE POLICY 203
- WARRANTY 204
- Index - 1 205
- Index - 2 206
- Index - 3 207
- Index - 4 208
- See also 209
- Index - 6 210
- Index - 7 211
- Index - 8 212
- Index - 9 213
- Index - 10 214
- Index - 11 215
- Index - 12 216
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