Contrex MLP-Drive Manual de usuario Pagina 15
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1 - 5
Figure 1-2 is an example of the Follower mode of operation in a pump application. The
scaling format allows the operator to enter the setpoint as a ratio of ingredient B to
ingredient A. The MLP-Drive compares the setpoint ratio to the Follower sensor shaft
(feedback) and Lead sensor shaft to calculate any speed error. When the MLP-Drive
finds speed error, the control algorithm adjusts the drive output and reduces the error to
zero.
Figure 1-2 MLP-Drive Follower Mode
MLP-Drive
Drive
Output
Lead Motor
Sensor
Pump
Feedback Frequency
MLP-Drive
Drive
Output
Follower Motor
Sensor
Pump
Feedback Frequency
Ingredient B
Ingredient A
Follower
Lead
Final Product
Lead Frequency
Contrex
CODE
SELECT
SET
POINT
TACH
7
8 9
4 5 6
1
2 3
0
–
.
ENTER
CLEAR
Contrex
CODE
SELECT
SET
POINT
TACH
7
8 9
4 5 6
1
2 3
0
–
.
ENTER
CLEAR
- Technical Assistance 2
- Table of Contents 5
- List of Illustrations 7
- List of Tables 8
- Introduction 11
- INTRODUCING THE MLP-DRIVE 13
- EXAMPLES OF MLP-DRIVE 14
- APPLICATIONS 14
- Installation / Setup 17
- DOOR PANEL 18
- MOUNTING 19
- Hazardous voltages! 21
- I/O Power (J4 pins 1, 2) 23
- AC Power (J3 pins 3, 4, 5) 24
- Lead Frequency (J5 pins 1, 3) 24
- Feedback Frequency 25
- Run (J5 pins 4, 8) 25
- Jog (J5 pins 5, 8) 26
- R–Stop (J5 pins 6, 8) 26
- F-Stop (J5 pins 7, 8) 27
- Master / Follower 27
- Scroll Up (J5 pins 11, 13) 29
- Scroll Down or Open/Closed 29
- Loop (J5 pins 12, 13) 29
- Analog Input (J5 pins 18, 19) 30
- Drive Output 31
- (J3 pins 1, 2) 31
- TXD/ TXD/ 34
- COM RXD RXD 34
- — + 34
- CALIBRATION 35
- CURRENT LIMIT 36
- Press “Code Select” 37
- Enter “83” (Limit Status) 37
- Press “Enter” 37
- ANALOG INPUT CALIBRATION 38
- Operation 39
- KEYPAD OPERATION 41
- Parameters can not be changed 42
- KEYPAD LOCKOUT 43
- CAUTION: 44
- CONTROL PARAMETERS 45
- Direct Mode 46
- Master Mode 47
- CP-34 Max RPM Feedback 2000 48
- CP-31 PPR Feedback 60 48
- Master Mode Example 50
- Master Mode - Analog Feedback 51
- Master Mode - Analog Setpoint 54
- Follower Mode 57
- Operations: Keypad 58
- Follower E.U. desired 59
- Setpoint = 59
- Lead E.U. operation 59
- ___ 63
- CP-33 Max RPM Lead 2000 69
- CP-30 PPR Lead 60 69
- Offset Mode 76
- Analog Setpoint Parameters 78
- This value can be 78
- Analog Setpoint Example 79
- Inverse Master Mode 81
- Deceleration 82
- Inverse Follower Mode 83
- Acceleration/Deceleration 85
- CP-66 Integral 2000 86
- CP-67 Derivative 9000 86
- CP-69 Trim Authority 100 86
- CP-18 Lag Pulse Limit 0 88
- CP-19 Lead Pulse Limit 0 88
- CP-29 Recovery Multiplier 0 88
- CP-05 Jog Setpoint 50 93
- LOGIC CONTROL 95
- Logic Inputs 96
- CP-10 Alarm 1 Format 15 99
- CP-11 Alarm 2 Format 15 99
- CP-74 Drive Enable Logic 0 99
- MONITOR PARAMETERS 101
- Input Monitoring 102
- Run (J5 Pin 4) 103
- Jog (J5 Pin 5) 103
- R–Stop (J5 Pin 6) 103
- F–Stop (J5 Pin 7) 103
- Dig_Out1 (J5 Pin 15) 105
- Dig_Out2 (J5 Pin 16) 105
- Not Used 105
- Performance Monitoring 106
- Status Monitoring 108
- Low Speed Alarm 109
- High Speed Alarm 109
- Ramped Error 109
- Scaled Error 109
- Current Limit 110
- Min Limit 110
- Max Limit 110
- SERIAL COMMUNICATIONS 111
- Using Serial Communications 112
- Invalid Parameter Code 113
- Control Mask Error 113
- Parameter Send 115
- Character 1 - STX: 115
- Characters 2, 3 - Device #: 115
- Character 4 - Message Type: 115
- Character 12 - ETX: 117
- Example of Parameter Send: 117
- Character 4 - Error Code: 118
- Character 11 - Data Format: 119
- Control Command Send 120
- Characters 9,10- DATA: 121
- Data Inquiry 124
- Characters 2, 3 Device #: 126
- Character 4 -Error Code: 126
- 6 -XX.XX 127
- Table 3-57 ASCII to Binary 128
- Follower 129
- Setpoint 129
- Troubleshooting 131
- DIAGNOSTICS 133
- Press To Activate 138
- 1 Dig_Out1 138
- 2 Dig_Out2 138
- PROM TEST 139
- TROUBLESHOOTING 141
- Wiring to 142
- Motor Does Not Run 143
- Consult Tech 143
- 1-800-342-4411 143
- Motor Runs at Wrong Speed 144
- Motor Runs Unstable 145
- PROM CHIP REPLACEMENT 146
- Beveled Corner 147
- Insert Tool Here 147
- Glossary 149
- Glossary - 2 150
- GLOSSARY 151
- Glossary - 4 152
- Glossary - 5 153
- Glossary - 6 154
- Glossary - 7 155
- Glossary - 8 156
- Glossary - 9 157
- Glossary - 10 158
- Appendices 159
- Authority)( 166
- Polarity) 166
- NUMERIC QUICK REFERENCE 167
- Invalid Code Parameter 174
- Above Maximum Allowed Value 174
- Below Minimum Allowed Value 174
- Inverse Scaling 178
- CP-98 KEYPAD LOCKOUT 184
- REFERENCE 185
- 000.0 100.0 000.0 % 186
- 000.0 999.9 100.0 % 186
- 1 2 1 CODED 186
- 1-763-424-8734 189
- CP-76 Offset Authority 190
- CP-79 Setpoint Lockout Mask 190
- APPENDIX G: WIRING DIAGRAM 191
- EXAMPLES 191
- Use safety equipment 192
- C --- 195
- Warranty 197
- Warranty - 2 198
- Service 199
- WARRANTY 200
- Index - 1 201
- Index - 2 202
- Index - 3 203
- Index - 4 204
- Index - 5 205
- Index - 6 206
- Index - 7 207
- Index - 8 208
- Index - 9 209
- Index - 10 210
- Index - 11 211
- Index - 12 212
- Index - 13 213
- Index - 14 214
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